Tsarin Aiki da Ƙayyadaddun Fasaha nayashi simintin gyare-gyaren inji
Shirye-shiryen Mold
High-sa aluminum gami ko ductile baƙin ƙarfe kyawon tsayuwa ne daidai-machied via 5-axis CNC tsarin, cimma surface roughness kasa Ra 1.6μm. Zane-zanen nau'in tsaga ya haɗa da daftarin kusurwoyi (yawanci 1-3°) da izinin injina (0.5-2mm) don sauƙaƙe rushewa. Aikace-aikacen masana'antu sau da yawa suna yin amfani da gyare-gyare masu rufi tare da yadudduka na tushen zirconia don tsawaita rayuwar sabis fiye da hawan keke 50,000.
Cika Yashi & Molding
Yashi silica mai haɗaɗɗiyar sinadari (85-95% SiO₂) an haɗe shi da yumɓun bentonite 3-5% da ruwa 2-3% don mafi kyawun ƙarfin kore. Injin gyare-gyaren flaskless masu sarrafa kansa suna amfani da matsa lamba na 0.7-1.2 MPa, suna samun taurin mold na 85-95 akan sikelin B. Don simintin toshe injin, sodium silicate-CO₂ tauraruwar murhu tare da tashoshi masu huɗawa ana saka su kafin rufewar mold.
Mold Assembly & Gyarawa
Tsarin hangen nesa na Robotic yana daidaita rarrabuwa tsakanin ± 0.2mm haƙuri, yayin da masu shiga tsakani suna kula da rajistar tsarin gating. C-clamps masu nauyi mai nauyi suna aiwatar da ƙarfi 15-20kN, wanda aka haɓaka da tubalan nauyi don manyan ƙira (> 500kg). Kafafu suna ƙara amfani da kullewar lantarki don samar da girma mai girma.
Zubawa
Tanderun da aka karkatar da na'urar kwamfuta suna kula da zafin ƙarfe a 50-80 ° C sama da zafin jiki na ruwa. Na'urori masu tasowa sun ƙunshi na'urori masu auna matakin Laser da ƙofofin kwarara masu sarrafa PID, suna samun kwanciyar hankali a cikin ± 2%. Don allunan aluminium (A356-T6), matsakaicin zub da ruwa yana kewayon 1-3 kg/sec don rage tashin hankali.
Sanyaya & Haɗewa
Lokacin ƙarfafawa ya bi ka'idar Chvorinov (t = k·(V/A)²), inda k-darajar ta bambanta daga 0.5 min/cm² don sassan bakin ciki zuwa 2.5 min/cm² don yin simintin gyare-gyare. Dabarar jeri na exothermic risers (15-20% na simintin ƙara) yana ramawa ga raguwa a yankuna masu mahimmanci.
Shakeout & Tsaftacewa
Masu jigilar jijjiga tare da haɓaka 5-10G sun ware kashi 90% na yashi don dawo da zafi. Tsaftace matakai da yawa ya haɗa da tumblers na jujjuya don ɓarnawar farko, sannan ta hanyar fashewar fashewar na'ura ta amfani da 0.3-0.6mm karfe grit a 60-80 psi.
Dubawa & Bayan Gudanarwa
Ingantattun injunan aunawa (CMM) suna tabbatar da ma'auni masu mahimmanci zuwa ka'idodin ISO 8062 CT8-10. Hoton hoto na X-ray yana gano lahani na ciki har zuwa ƙudurin 0.5mm. T6 maganin zafi don aluminum ya haɗa da warwarewa a 540 ° C± 5 ° C sannan kuma tsufa na wucin gadi.
Babban Amfani:
Sassaucin Geometry yana ba da damar ɓangarorin sassa (misali, masu motsa jiki tare da kaurin bango 0.5mm)
Material versatility spannen ferrous/na-ferrous gami (HT250 launin toka baƙin ƙarfe zuwa AZ91D magnesium)
40-60% ƙananan farashin kayan aiki da mutun simintin ƙira don samfura
Iyakoki & Ragewa:
An rage ƙarfin aiki ta tsarin sarrafa yashi mai sarrafa kansa
Ana magance matsalar zubar da ƙura ta hanyar 85-90% ƙimar gyaran yashi
Iyakokin gamawar saman (Ra 12.5-25μm) nasara ta hanyar ingantattun injina
Quanzhou Juneng Machinery Co., Ltd. Babban riba Shengda Machinery Co.,Ltd. ƙware a cikin simintin kayan aiki.A high-tech R&D Enterprise da aka dade tsunduma a ci gaba da kuma samar da simintin gyaran kafa, atomatik gyare-gyaren inji, da simintin gyaran kafa Lines.
Idan kana bukatayashi simintin gyare-gyaren inji, za ku iya tuntuɓar mu ta waɗannan bayanan tuntuɓar:
Sales Manager: zo
E-mail : zoe@junengmachine.com
Waya: +86 13030998585
Lokacin aikawa: Agusta-28-2025